Automated fine-wire embedding.
Micro-welding of fine wires down to 0.025mm (.001”).
Micro-soldering of ultra-fine wires as small as 0.018mm (.0007”).
Polyimide (Kapton) lamination & encapsulation (150mm x 150mm and smaller).
Rigorous FOD prevention system, compliant with AS9146 standards.
Robust product testing: either 100% or statistically based to zero-acceptance-number (C=0).
Precision resistance control of sensor products, standard to ±1Ω.
Providing full material traceabillity.
Expert handling of materials, including fine nickel-alloy and platinum wire.
Potting sensors in optically clear epoxy for protective sealing and durability.
Applying conductive epoxy for reliable electrical connections.
Capability to handle large, sensitive parts with aerospace-grade care.
Providing expert manufacturing support for product and process optimization.
Continuous process improvement for efficiency, value, & quality.
RTD Temperature sensors.
Fine-wire-embedded sensors that are optically-clear and made to laminate into windows.
Polyimide-laminated temperature sensors.
These thin sensors are flexible, can withstand > 365°F assembly, and are capable of tight curvature.
Embedded fine-wire heater mats.
Electrical-resistance heater grids that are near-invisible in the view of aircraft pilots.
Optically clear thermistors.
Optically clear negative-temperature-coefficient sensors with custom epoxy potting.
